Thursday, January 19, 2012

Vintage Wings of Canada: Did you know VW is restoring a Mk XII ...

The Mk XII sitting in the hangar.


Few people are aware that in addition to a Mk XI and a Mk XVI Spitfire, Vintage Wings is also restoring a Mk XII Hurricane.

Our Hurricane was built in 1942 in Fort William (now known as Thunder Bay), Ontario. It was originally a Mk IIB, but was converted to a Mk XII. Mk XIIs are known as the “Canadian” Hurricanes as they were all built by Canadian Car and Foundry in Fort William – over 1,451 in total. They were used as home defence fighters and none of them saw action in Europe. Our MkXII, registration C-GGAJ, was based first in Yorkton, Saskatchewan, defending against Japanese fire balloons, and later in RCAF Station Bagotville.

In 1946, merely four years after it was built, it was disposed of as surplus for $50 and was used as a child’s play structure.

From 1971-2000, the aircraft resided in Assiniboia, Saskatchewan, where it was restored by Harry Whereatt.

Vintage Wings acquired the Hurricane in 2006 and hopes to have it flying in the next few years.
The centre section of the fuselage had to be rebuilt due to corrosion, but is essentially completed now.
The wings are pretty much done, and should be test-fitted within the next month. The team will make a jig to ensure that the major wing attachment points on the fuselage and wings line up. The fuel tanks in the wings also need to be retrofitted; they were formerly used as gun bays.

These days the team of volunteers and staff at the hangar are test fitting all of the major cowling components. They zip-tie all the components to the airframe to see what needs to be rebuilt, repaired, or refitted.

Small rivets on a new piece of aluminum


Ian McKenzie, one of sheet metal workers, has been spending his days working on the empennage, or tail, of the aircraft. Each damaged piece needs to be fixed, either by replacing the damaged part with a new piece of aluminum, or the damage must be tapped out, filled with body filler and sanded. Adding body filler is kept to a minimum as it adds weight – and in the aircraft world, the least amount of weight is always ideal.

If replacing the damaged part is the way to go, the new piece must be joined to the old piece. Rivets are place every ½-1” on all overlapping surfaces. It’s a bit of a trade-off: the closer the rivets are together, the stronger the joint but the less it is able to flex, rendering it more susceptible to cracking.

Ian McKenzie riveting a piece of a tail fairing.


This not a job for those with “butter fingers;” the rivets Ian is using are tiny, barely the size of the point on a pen. Instead of the more familiar process of pulling the rivets, Ian uses a rivet gun and bucking bar, squeezing the rivet between them to flatten the back end, which holds the two sheets of metal together.

Stay tuned to our website as we will have more information on our Mk XII and regular updates on the restoration progress.

Wednesday, January 18, 2012

Speaking of wing windows... - Airstream Forums

Speaking of wing windows...

I have one out and will be tackling the other one shortly. Don't know if it's typical, but mine have a trim ring around the interior that, once removed, gives clear access to the back side of the frames without having to remove any interior panels. I've got a LOT of sealant to clean out, but once I do, riveting the frame back in will be no problem. That being the case, would I be better off using buck or Olympic rivets?

On the subject of buck rivets, the rivet gun I see at Vintage Trailer looks like a standard pneumatic air hammer that mechanics use, and are readily available lots of places for a lot less than $150! I don't mind spending money on tools, but I do mind paying 2-3 times or more for the same thing, just because it's being sold by a specialty supplier. Or am I missing something? Thanks, folks.

Dave

Safety « The Brices RV7

Saturday I decided to do some maintenance around the shop. I wanted to get my big top skin attached to my right wing, but my wife (and main riveter) had gone to St. Louis for a hockey tournament with my son. My daughter is getting better with a rivet gun, but I’m not quite comfortable letting her rivet a skin yet. So I decided to put my left wing skeleton on my wing stand and make sure there wasn’t anything that was going to need modification for the left wing. As it turned out my homemade bracket that holds the outboard rib to the wing stand needed trimming since it was going to interfere with the skins, so I broke out my die grinder and a 3″ cutoff wheel.

I’ve never had an incident with a die grinder but, the die grinder / cutoff wheel combo scares the fire out of me. Not as much as the drill press / fly cutter, but in the ballpark. For what I was doing, though, it was the right tool for the job. To prepare for the task I needed to assemble my safety gear. I went inside and put on another long sleeve shirt. I reached for my safety glasses but decided on the face shield instead I also put on my dust mask and hearing protection. At the last second I decided that my gloves couldn’t hurt either. Now I was set and ready for action. I was grinding away for about 30-seconds and it happened in an instant.

BLAM!

The cutoff wheel exploded sending shards all along the plane of travel of the wheel. Miraculously (or maybe it was physics) none of the pieces hit me. Small pieces did hit the leading edge of the right wing, my table and the ceiling of the garage. I disconnected the air and took stock of my appendages to make sure they were all there and look for shrapnel wounds. All clear. I picked up all the pieces of the failed wheel I could find and noticed that a large chunk was missing. I couldn’t find it anywhere. I assumed that it was traveling so fast that it tore a hole in the space time continuum and would erupt from a worm hole a million years in the future.

I replaced the wheel and got back to work finishing without incident. I got to thinking about my preparation. I am sure pieces hit my face shield. Had I put my safety glasses on instead I might be nursing some wounds on my face or forehead right now. My hands were really close to the action too. I don’t think anything hit them. I am very glad I took the 20-seconds to walk across the garage and get them and put them on.

What really scares me though, and the real lesson that I took away was the violence of the failed part and the force that the pieces had. If anyone else in the family had been in the garage with me there is a pretty good chance that they would have been standing in the path. I wouldn’t have thought twice about warning someone to get out of the way. It just wouldn’t have crossed my mind. I was also reminded that I am going to have to think about how my other tools might fail and what damage or injury they could cause. Am I taking the right precautions for the work I’m doing? I’ll have a safety stand down on Saturday and see what revelations come up.

Oh yeah. Remember that piece I couldn’t find? I found it today while I was on a conference call. I was speaking and saw this. I literally stopped in mid sentence. Everyone thought I my call had been dropped.

For scale, it was 8′ from the point of failure to the point of impact.

From what I can tell by the trajectory of this piece, it missed my wing by a fraction of an inch. Had my daughter been setting clecos in the wrong place, it would have hit her in the face or neck. Granted, this is a cheap interior door that it’s embedded in, but that thing would have left a scar in whatever it hit.

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Neighborhood Watch: Southeast — The Baltimore Guide

Robbery
Brentwood Avenue, 6700 block, January 10, 10:52 p.m. A convenience store employee told police a man had pointed a gun at him and said, “Give me the money.” The employee handed over some bills from the register and the suspect fled.

Noble Street, 3400 block, January 9, 1:10 a.m. A woman told police she was out walking when another woman approached and hit her in the face with a bottle. Two men then grabbed her purse and all three fled.

S. Regester Street, 100 block, January 6, 11:10 p.m. A man told police he had been attacked and robbed by a group of men whom he recognized from hanging around the area and harassing others. He told police his wallet containing $220 cash had been taken in the incident.

E. Baltimore Street, 3000 block, January 5, 6:02 p.m. A man told police he was out walking when a man approached him, struck him in the face with a handgun and screamed, “Give me the money!,” then robbed him of $54 cash.

S. Haven Street, unit block, January 5, 4:31 p.m. A worker in an electronics store told police two men had entered the store, pointed a handgun at him and demanded “the pouch.” Witnesses who were in the store at the time scattered, and one of the suspects fired one round, then both fled the store carrying computers.

Aggravated Assault
St. Helena Avenue, 6500 block, January 12, 9:20 p.m. A man told police he had been attacked and stabbed inside a bar. A blood trail was found between the bar and the man’s home, where he called police.

N. Front Street, 100 block, January 11, 9:17 p.m. Police found a man suffering from stab wounds. He told officers he had been out walking when two men had asked him for cigarettes. He told them he did not have any, and they attacked and stabbed him.

German Hill Road, 6700 block, January 10, 10:15 p.m. A man told police he was out walking when some suspects exited a cemetery and attacked him, cutting his face with a razor knife.

Jefferson Street, 2600 block, January 9, 11:50 a.m. Police responded to a report of an attack in progress, and found one man washing his hands in the sink. He told police he had been involved in an argument with his girlfriend, and that the argument had turned “heated.” The girlfriend said, “I am going to kill you” and threatened him with a knife, then cut him. The woman told police she had only picked up the knife to defend herself. She was arrested.

Shipview Way, 6200 block, January 8, 4:34 p.m. Police responded to a report of a fight and found a man lying on the ground with a head injury. The victim had been attacked by suspects identified only as “Burt” and “Dink,” who had argued with him, then his the man on the head twice with a gun prior to fleeing the scene.

Eastern Avenue, 3700 block, January 8, 7:24 p.m. A homeless man was found unconscious. Surveillance tape revealed that he had walked past two men, then turned around in a fighter’s stance and punched one in the face. The two men then fought back, knocking the man to the ground and then fleeing.

E. Lombard Street, 1700 block, January 8, midnight. Police responded to the report of a fight and found a group of people pointing at one man and screaming, “He has a knife! He has a knife!” The man was searched by no weapon was immediately found. It was reported one man had been standing outside a bar smoking when the suspect tapped him on the shoulder, then punched him. The man reported the suspect had a knife in his possession at the time. A knife was found at the scene, hidden under a vehicle, and the suspect and one other man were arrested.

E. Baltimore Street, 2300 block, January 3, 11:36 p.m. A woman told police she had gotten into an argument with a man, who began screaming, “Get out of the house! You are a dirty bitch!” She took exception to this, and the man began choking her. He was arrested.

Burglary
S. Milton Avenue, 800 block, January 15, 12:15 a.m. Someone entered a home through a side door and took a TV and a bag.

S. Highland Avenue, 400 block, January 14, 3:45 a.m. Someone broke into a grocery store through a rear door and took two charity boxes and a lock box, both containing cash.

Eastern Avenue, 1300 block, January 14, 9 a.m. Someone broke into a car wash through a front door and damaged the cash register, then took a scooter and a cash box.

N. Highland Avenue, 600 block, January 13, 12:50 p.m. A woman told police her ex-boyfriend came to her house and tried to kick down the front door. She told him she was calling police and he fled.

E. Fairmount Street,1400 block, January 13, 7:30 p.m. Someone kicked in  the rear door of a house and took a TV and computer.

Joplin Street, 1600 block, January 11, 12 p.m. Someone entered a home through a basement door and took jewelry and $80 cash.

N. Montford Street, 200 block, January 10, 9:35 a.m. Someone broke the lock on the front door of a house and entered, taking a power washer, master lock and rivet guns.

Noble Street, 3300 block, January 10, 3 p.m. Someone broke into an vacant building through a rear door. Nothing was taken.

Fairmount Avenue, 2800 block, January 10, 8 a.m. Someone entered a home through a rear second floor window and took tools. A ladder left in the back yard had been used to gain entrance.

N. Montford Avenue, 100 block, January 9, 12:43 p.m. Someone broke into a home through a basement window and took a TV and computer.

Neighborhood Watch was compiled by Mary Helen Sprecher.

Tuesday, January 17, 2012

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Monday, January 16, 2012

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Friday, January 13, 2012

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